Zirve Extrusion

PELLET CHIPS PRODUCTION LINE LP400

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The line fries all types of pallets made from potato, wheat or corn powder with a production capacity of 350 kg / h to 400 kg

 

LP400 consists of the following parts:

  1. Pellet Feeder
  2. Fryer and accessories
  3.  Initial oil filter vibrator
  4. Main oil filter vibrator
  5.  Perforated Conveyor for filtering
  6.  Flavoring device
  7.  Flavoring Cylinder
  8.  Receipt Product Conveyor

Pellet Feeder:

Consists of a main tank with a base made of food chrome / 304 stainless steel /.
A variable speed vibrator to control the flow of materials into the pan of the fine calibrated calibration of the European industry.
Equipped with a German level control.

Fryer and accessories :

The frying pan is made of food chrome / stainless steel 304 / Capacity / 370 / kg ==== / 450 / liters of oil
Designed in a well-engineered way to easily pass the pellet beads inside, taking into consideration the characteristics of each type
The conveyor belt for the Chips is made of / stainless steel / food with a dedicated spindle to immerse the beads and pass it in oil smoothly
The frying pan is insulated from all directions with a thick layer of European-made glass fiber to save temperature and save energy
The main engine of the Fryer is Turkish industry brand GAMAK  / 750 / W capacity  and an Italian speed tray VARVEL
The fryer is equipped with an electric lever to control the cleaning of the frying pan at the end of work. The engine has a capacity of / 1500 /W
The fryer is equipped with a ventilation vent to evaporate the steam from the oil directly connected to the main ventilation network in the factory
The fryer is equipped with an electric floater English model to control the oil compensation process in an adaptive manner
The fryer is equipped with a pump for recycling and filtration of oil. Production capacity / 20  /cubic meters per hour Turkish industry German concession Resistance to high temperatures
The fryer is equipped with automatic cleaning mechanism for the pipes of the connections of frozen oil
The fryer is equipped with quick discharge holes to facilitate the washing and cleaning process
The fryer is equipped with / 24  / Spanish air heaters, distributed in groups and isolated from oil in closed tubes made of stainless steel.
The temperature of the oil is controlled by a set-up automatic calibration timer made by AUTONICS
The oven is equipped with an additional temperature watch for the protection and safety made by AUTONICS
The fryer is equipped with two double-jacketed oil-recovery tanks / 350 / liters isolated from all directions with a layer of glass fiber to provide energy
Each tank is equipped with a Turkish heating heater capacity of / 6 /  kW with a special control clock to heat oil and compensate for the frying pan automatically
Function of the first tank feed the pan with the new oil and the function of the second tank storage of old oil inside it during the cleaning process
The frying pan is equipped with advanced security and safety devices with multi-function alarm whistle
The fryer is equipped with a three-language color control control panel with a sophisticated, responsive PLC and performance
The screen is equipped with a simulation system for the operation of parts of the line during operation
The screen is equipped with a counter for production and work hours
A programmed saving mechanism for the operation of electric heaters in the fryer
All electrical parts of the contactor, control switches and command of the French company SCHNEIDER
All motor drive and speed control devices from Korean LS or SCHNEIDER
The control panel is equipped with all the necessary protection from the dangers of high and low voltage
The main panel is equipped with an excellent ventilation mechanism with special filtration for hot areas

Initial oil filter vibrator:

It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter
Total length / 125 /cm Width  /60 / cm
Made entirely of  /304 stainless steel /
Powered by an Italian manufacturer
Equipped with a liquid oil tank with automatic return mechanism to the pan
Total capacity  /0.75 / kW / 380 / V  / 50 / Hz

Main oil filter vibrator:

The total length is  /250 / cm
English model with a width of  /50 / cm
Made of pure / stainless steel 304 /
It is equipped with Two Italian-made  Vibrator engine
Equipped with oil purifier tank with automatic return mechanism to the pan
Total capacity  /0.75 / kW / 380 / V  / 50 / Hz

Perforated Conveyor for filtering:

Made of  /304 stainless steel /
Length  / 225 / cm
Width / 35 /cm
Turkish half-horsepower engine with / 0.37 / kW electric power and Italian speed tray VARVEL
Equipped with a collection tank for refined oil
Can be equipped with hot air fans for final oil drying (on request)
Total capacity / 0.37 / kW / 380 / V  / 50 / Hz

Flavoring Device:

Tank made of / stainless steel 304 /
With a flavor mixing machine, the engine is half a horse with / 0.37 / kW electric power with an Italian speed tray VARVEL
Horizontal screwdriver for feeding flavored powder to vibrator, Dutch model half-horse engine with Italian speed tray VARVEL
The feeding screw is equipped with a Korean LS inverter to control the amount of powder flowing to the spray vibrator accurately
A modern measuring and calibrating machine equipped with an electronic circuit
The powder spraying platform is made of / 304 stainless steel / designed to distribute the powder in an excellent way to the chips
Equipped with adjustable air filter mechanism and calibration
Total capacity / 1.37 / kW / 380 / V / 50 / Hz

Flavoring Cylinder:

Cylinder made of food chrome / 304 stainless steel /
Length of / 3.40 / meters, diameter of / 70 / cm
Profile base made of food chrome / 304 stainless steel /
Highly designed to rotate and move the beads of the chips inside to distribute a homogeneous flavor powder on the beads Chips
1 horsepower / 0.75 / kW with Italian speed tray VARVEL
Equipped with Korean LS inverter
With a semi-complete cover on the side of the Chips exit, in order to avoid fluffing the flavored powder from inside the flavored cylinder
Total capacity / 0.75 / kW / 380 / V / 50 / Hz

Receipt Product Conveyor :

Made of / 304 stainless steel /
The belt is made of food poly-amide
Designed in a water-resistant manner for washing and cleaning
Powered by a Turkish-made engine with a capacity of / 750 / watts + an Italian speed tray VARVEL

Notes :

  • The power plate is made entirely of 304 stainless steel food chrome
  • Equipped with 2 cooling fan
  • Equipped with 2 ventilation filter
  • The painting is impermeable to prevent dust entering
  • Electrical and control parts French Schneider brand (staplers, switches and cutters)
  • The Schneider brand or Korean LS
  • Korean Ation brand watches
  • Equipped with electric control panel with detailed electrical diagram
  • Fitting line with a set of spare heaters + 2 temperature sensors
  • All machines manufactured in our company have the international quality certificate ISO 9001, ISO 14001, ISO 18001.
  • All the machines manufactured in our company are CE certified.
  • We can provide you with installation engineer and operate permanently or temporarily
  • We can supply you with raw materials for the best goods and the best prices
  • We can provide you with feasibility study and cost for your project
  • We can supply you with Slovan designs for packaging bags
Specifications
Model LP400
Production Type Pellet Chips
Production Capacity 200-250 kg/h
Stages 9 stages
Motors 13 motors
Power Requirement (Gas or Diesel ) 26 k.w
Electricity 380v, 50 Hz
Dimensions
Length (m) 8.4
Width (m) 3.1
Height (m) 2.85
Quality & Certifications
Quality Assurance ISO 9001, ISO 14001, ISO 18001
CE Certified yes

Video Gallery


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+90 530 148 56 65

Office Zirve Call +90 342 999 49 58

@zirveextrusion

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