STUFFED CORN CHIPS PRODUCTION LINE LCK160-E

 STUFFED CORN CHIPS PRODUCTION LINE LCK160-E consists of the following parts:

1.  CORN MOISTRIZING MIXER .
2.  SPIRAL FEEDER .
3. EXTRUDER .
4. SINGLE PASS DRYING OVEN .
5. CHOCOLATE COOKING TANK .
6.  BUTTER MELTING TANK .
7.  STUFFING MIXER TANK .
8.  SMALL CONVEYOR .
9. PILLOW STUFFED CORN CUTTER (OPTION) .

Technical specifications of the line:

1 – CORN MOISTRIZING MIXER  :

Function: mixing and moistening the corns Mixer

capacity: 300 kg

Made of : ( Stainless Steel 304)

(The Engine) :4 HP from company (GAMAK-TURKEY )

It is equipped with the following:

Water tank to control corn moisture with level indicator.

Standard discharge slot.

magnetic mechanism to remove the metal impurities, if found inside the corn.

Mechanical systems for safety and security.

Security and safety electrical equipment that insure stop working while cleaning and maintenance..

2 – SPIRAL FEEDER  :

Function: transport material from the mixer to the extruder.
It is composed of tank capacity / 75 / kg.
Made of (Stainless Steel 304) thickness /2/.
(The Engine) : (GAMAK-TURKEY (.
Total capacity /0.75/ kw /380/ V /50 – 60 / Hz.

(Gearbox) : (VARVEL – ITALY).

It is equipped with the following:

A cleaning slot at the bottom.

Automatic protection system.

magnetic mechanism to remove the metal impurities.

3 – EXTRUDER :

Function: blowing and forming the grain depending on the required shape.

Model: AMERICAN EXTRUSION

Production capacity is from / 175 / to / 200 / kg per hour

The structure is made of thermally coated iron and covered with plates made of (Stainless Steel) thickness 2 mm • (Bearings) from company SKF-SWEDEN )

(Inhibitor) from company (SKF-SWEDEN )

( The Engine ) from company NERIMOTORI-ITALY or GAMAK-TURKEY

(Invertor) from company (LS-S KOREA to control the speed of the main engine

Provided by material tank made of (Stainless Steel 304) With level control sensors

It is equipped with a main helix to feed the material pressure helix controlled inverter from company (LS-S KOREA)

All extruders are electronically controlled by 3 (inverters) from company (LS-S KOREA)

The length of a piece of chips is controlled by an electronically variable speed knife (Invertor)from company (LS -S KOREA) .

All extruder operations are controlled by a main control panel with a special hot venting system made of

(Stainless Steel) with wheels for easy movement

Multi-speed cutter to control the chips length with a (Korean – inverter LS) brand

Equipped with a Turkish heater that control the temperature by a precise temperature clock from a

company(AUTONICS-S KOREA)

Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).

The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion ITALYAN Model

Equipped with a cooling air set ITALYAN MODEL.

separate control panel equipped with air vents and filters French (SCHNEIDER) brand and (Korean -LS- brand) with electronic and electrical protection.

The control panel is tightly isolated for preventing dust from entering.

The control panel is equipped with a 12-inch color touch screen (LS) with three languages on demand to fully control the mechanism of the line of chips.

A detailed power scheme Attached with the control panel

4 – SINGLE PASS DRYING OVEN  :

Function: roasting and drying the wet of chips corns completely, using hot air (American Extrusion System).

Production capacity: /200/ – /500/ kg.

It can operate on diesel or gas LPG or as required.

Made of: (Stainless Steel 304)

( The Engine ) : (GAMAK- TURKEY)

(Gearbox) : )VARVEL-ITALY(

(Burner) : ( ECOFLAM – ITALY )

(Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)

Length: /6 / m Width:/1.5/ m

The width of the conveyor line carrying the pieces of chips is / 1 / m. It is equipped with the following:

Automatic cleaning mechanism for the mesh bearing the pieces of chips .

(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips.

Automatic heat and programmable thermometers (quantity -2).

Heating chamber that can be dismantled and installed for maintenance.

It is made of (Stainless Steel304) and designed to withstand temperatures up to / 800 / degrees.

5 – CHOCOLATE COOKING TANK  :

Function: grinding the chocolate

The mixer is made of double jacket and the heating process is done by hot water that heated by electric heaters
Made of (stainless Steel 304)
(The Engine) 10 /HP/ (GAMAK-TURKEY)
/8/mm internal thickness
/4/mm external thickness
/15/mm internal floor thickness.

It is equipped with:

Speed pump to rotate the water in the double jacket.

Legs made with (stainless steel 304) , height /35/cm

Heater device electronically controlled by heater thermostat.

Pump to rotate the chocolate up to down to make the grinding quality better, equipped with double jacket for the rotation of the hot water

Pump made of (Stainless Steel 304)

Metal balls located inside the blender to grind the chocolate, weight /250kg/ , diameter /7-8mm/

Control panel for turning ON / OFF and temperature control, made of (Stainless Steel 304)

6 – BUTTER MELTING TANK  :

The mixer is made of double jacket and the heating process is done by hot water that heated by electric heaters
Made of (stainless Steel 304)
(The Engine) 2 /HP/ GAMAK-TURKEY)
/4/mm internal thickness
/4/mm external thickness
/4/mm internal floor thickness.

It is equipped with the following:

speed pump to rotate the water the double jacket

Legs made of (Stainless Steel 304) Height /35/

Electric heaters control the temperature electronically.

All the pipes related to the pump are made of (Stainless Steel 304)

Electrical panel made of (Stainless Steel 304)

Control panel for turning ON / OFF and temperature control, made of (Stainless Steel 304)

7 – STUFFING MIXER TANK  :

The mixer is made of double jacket and the heating process is done by hot water that heated by electric heaters
Made of (stainless Steel 304)
(The Engine) 3 /HP/ from company (GAMAK-TURKEY)
/4/mm internal thickness
/4/mm external thickness
/6/mm internal floor thickness.

It is equipped with the following:

speed pump to rotate the water the double jacket

Legs made of (Stainless Steel 304) Height /35/

Electric heaters control the temperature electronically.

All the pipes related to the pump are made of (Stainless Steel 304)

Electrical panel made of (Stainless Steel 304)

8 – SMALL CONVEYOR  :

Function: Transfer the material from the Extruder to the oven

Made of: (Stainless Steel 304) thickness 2

(The Engine) : (GAMAK- TURKEY)

9 – PILLOW STUFFED CORN CUTTER (OPTION)  :

Material it is made of:(Stainless Steel 304)

The Engine: Equipped with three engines of Turkish origin

Production capacity: 160 kg/hour

The slicer is equipped with:

Equipped with an electrical control panel containing all the necessary protections and breakers from the company: (SCHNEIDER-FRANCE)

Equipped with wheels for easy movement.