CORN CHIPS PRODUCTION LINE LC203

 CORN CHIPS PRODUCTION LINE LC203 .

Equipped with a drying and roasting oven (3 layers) to obtain the highest quality of the product, Produce more than 40 shpe of corn chips with capacity Up to 200 Kg/h.

The most suitable option for medium-sized projects with the possibility of raising production capacity later

LC203 Corn Chips Production Line consists of the following parts:

1. EXTRUDER .
2.  CORN MOISTRIZING MIXER .
3.  SPIRAL FEEDER .
4. CONVEYOR .
5.  3 PASS DRYING OVEN .
6.  SEASSONING DRUM .
7.  OIL AND FLAVOR MIXING SET .
8.  FLAVOR PUMP .
9. CORN COBS CUTTER (OPTION) .
10. STICKS CUTTER (OPTION).

Technical specifications of the line:

1 – EXTRUDER :

Function: blowing and forming the grain depending on the required shape.

Model: AMERICAN EXTRUSION

Production capacity is from / 175 / to / 200 / kg per hour

The structure is made of thermally coated iron and covered with plates made of (Stainless Steel) thickness 2 mm • (Bearings) from company SKF-SWEDEN )

(Inhibitor) from company (SKF-SWEDEN )

( The Engine ) from company NERIMOTORI-ITALY or GAMAK-TURKEY

(Invertor) from company (LS-S KOREA to control the speed of the main engine

Provided by material tank made of (Stainless Steel 304) With level control sensors

It is equipped with a main helix to feed the material pressure helix controlled inverter from company (LS-S KOREA)

All extruders are electronically controlled by 3 (inverters) from company (LS-S KOREA)

The length of a piece of chips is controlled by an electronically variable speed knife (Invertor)from company (LS -S KOREA) .

All extruder operations are controlled by a main control panel with a special hot venting system made of

(Stainless Steel) with wheels for easy movement

Multi-speed cutter to control the chips length with a (Korean – inverter LS) brand

Equipped with a Turkish heater that control the temperature by a precise temperature clock from a

company(AUTONICS-S KOREA)

Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).

The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion ITALYAN Model

Equipped with a cooling air set ITALYAN MODEL.

separate control panel equipped with air vents and filters French (SCHNEIDER) brand and (Korean -LS- brand) with electronic and electrical protection.

The control panel is tightly isolated for preventing dust from entering.

The control panel is equipped with a 12-inch color touch screen (LS) with three languages on demand to fully control the mechanism of the line of chips.

A detailed power scheme Attached with the control panel

2 – CORN MOISTRIZING MIXER :

Function: mixing and moistening the corns Mixer

capacity: 300 kg

Made of : ( Stainless Steel 304)

(The Engine) :4 HP from company (GAMAK-TURKEY )

It is equipped with the following:

Water tank to control corn moisture with level indicator.

Standard discharge slot.

magnetic mechanism to remove the metal impurities, if found inside the corn.

Mechanical systems for safety and security.

Security and safety electrical equipment that insure stop working while cleaning and maintenance..

3 – SPIRAL FEEDER :

Function: transport material from the mixer to the extruder.
It is composed of tank capacity / 75 / kg.
Made of (Stainless Steel 304) thickness /2/.
(The Engine) : (GAMAK-TURKEY (.
Total capacity /0.75/ kw /380/ V /50 – 60 / Hz.

(Gearbox) : (VARVEL – ITALY).

It is equipped with the following:

A cleaning slot at the bottom.

Automatic protection system.

magnetic mechanism to remove the metal impurities.

4 – CONVEYOR :

Function: Transfer the material from the Extruder to the oven

Made of: (Stainless Steel 304) thickness 2

(The Engine) : (GAMAK- TURKEY)

5 – 3 PASS DRYING OVEN  :

Function: Roasting and drying completely the chips grains – American hot air system – American Extrusion

It is designed in floors system (roasting and grilling) three levels, some Chips corns needs high wetness when it cross the extruder Which it needs high quality of Oven for drying and roasting

The production capacity is ( 200 ) to / 500 / kg

It works on diesel or natural gas LPG as per request.

( The Engine ) : from company (GAMAK- TURKEY)

(Gearbox): from company (VARVEL-ITALY)

( Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)

( Burner): ( ECOFLAM – ITALY)

Oven length is/ 5 / m.

Oven width is / 1.5 /m.

The width of the conveyor line carrying the pieces of chips is / 1 / m.

The oven was completely insulated with a layer of glass fiber, thickness of / 12 / cm from all sides.

It is equipped with the following:

Automatic cleaning mechanism for the mesh bearing the pieces of chips.

(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips

Automatic heat and programmable thermometers /-2 /thermometers.

Built-in heating chamber that can be dismantled and installed for maintenance. It is made of

( Stainless Steel 304 ) and steel designed to withstand temperatures up to / 800 / degrees.

Mechanism of distribution of air from the top and bottom with the mechanism of rotating from the sides.

Hot air pump fan with / 3 / hp engine – excellent Italian or Turkish industry.

Suction and air circulation fan with / 3 /hp engine – Excellent Italian or Turkish industry.

• Separate control panel that can be dismantled and installed for easy charging and cleaning

• The rotation of hot air pump fans is controlled and circulated by the Korean LS inverter

6 – SEASSONING DRUM :

Function: mixing the chips grains with flavor and oil

Length : / 3 /m

outer diameter / 85 /cm.

Made of (stainless steel 304)

(The Engine ) : from company) GAMAK- TURKEY)
(Gearbox) : from company (VARVEL-ITALY)

The seasoning speed is controlled electronically by an inverter / 1.5 / kW – LS brand.

The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor

It can automatically calibrate the sloping to control the time of the chips that passes inside.

It is equipped with the following:

It is equipped with a flavor sprayer – an advanced American model which can be calibrated.

a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.

a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.

 

7 – OIL AND FLAVOR MIXING SET :

Function: mixing oil and flavor and spraying it by the pump

The capacity of each mixer is /200/ kg.

Made of (Stainless Steel 304) :

( The Engine ) : (GAMAK-TURKEY)

(Gearbox) : ( VARVEL-ITALY)

Shape: Concave cylindrical tank for easy cleaning

It is equipped with the following:

Double-jacketed for indirect heating.

Heat clock to control hot water temperature in blenders.

Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.

It is equipped with wheels for easy movement and cleaning.

The oil mixer floor is designed in concave form for easy cleaning.

 

8 – FLAVOR PUMP :

Function: sucking the oil and flavor from the mixers and pump them into the flavoring machine

AMERICAN MODEL:
Made of: (Stainless Steel 304)
(Gearbox) : (VARVEL-ITALY)

It is equipped with the following

(Integrated Gearbox Motor) connected with a pump mad of .of solid European aluminum.

The connection is done by coupling rubber for easy maintenance and cleaning.

Silicone food hose – made in Spain.

The amount of flavor or taste is controlled electronically by control panel and inverter the (LS -KOREA)

Wheels and Carrier platform made of (Stainless Steel 304).

9 – CORN COBS CUTTER (OPTION) :

Material it is made of:(Stainless Steel 304)

The Engine: Equipped with three engines of Turkish origin

Production capacity: 160 kg/hour

The slicer is equipped with:

Equipped with an electrical control panel containing all the necessary protections and breakers from the company: (SCHNEIDER-FRANCE)

Equipped with wheels for easy movement.

10 – STICKS CUTTER (OPTION) :

Specifications
Model	LC203
Production Type	Corn Chips
Production Capacity	200 kg/h
Stages	9 stages
Motors	13 motors
Power Requirement	69 KW
Electricity	380v, 50 Hz
STAFF	6 People
AREA	75 SQM

Dimensions
Length	16,5 m
Width	4.5 m
Height	3,4 m

Quality & Certifications
International quality certificates	ISO9001 , ISO14001, ISO18001
CE certification	2006/42/EC 2014/35/EU
Certificates of conformity to international standards	BUREAU VERITAS - SGS