Zirve Extrusion

CORN CHIPS PRODUCTION LINE LC175S

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Corn Chips Production Line LC175-S,  produces more than 30 shapes of Chips Capacity 200 kg / hr

LC175-S Corn Production Line consists of the following parts:

  1. Corn-moisturizing mixer (Capacity 300 kg).
  2. Helix feeder.
  3. Extruder (detonation and forming head) with an automatic feeder.
  4. Air-current-based conveyor that transfers the product from the extruder to the dryer.
  5. Dryer
  6. Seasoning  with flavoring mechanism.
  7.  Oil and Flavor mixing sit .
  8. American model flavoring pump.

Technical specifications of the line:

Mixer of corn moisturizing:

The mixer capacity is / 300 / kg.
It is made of food grade/ stainless steel 304 / thickness / 2 / mm.
It is equipped with / 4 /hp / 3 / kW engine made in Italy or Turkey.
It is equipped with a standard discharge slot.
It is equipped with a slot for cleaning and monitoring and for indicating the level of materials inside.
It is equipped with mechanical protection for preventing the worker’s hand from entering into the mixer (metal mesh).
It is equipped with a magnetic mechanism to remove the metal impurities, if found inside the corn.
Total capacity is / 3 / kW / 380 /  V / 50 – 60 / Hz

 

The helix feeder of the extruder:

It is composed of tank capacity / 75 / kg approximately.
It is made of food grade / stainless steel 304 / /2 /mm thickness.
It is equipped with a bottom slot for cleaning.
The material is fed to the extruder automatically.
It is equipped with mechanical protection for preventing the worker’s hand from entering into the mixer (metal mesh).
It is equipped with a magnetic mechanism to remove the metal impurities, if found inside the corn.
Engine is Italian or Turkish, capacity 0.75 kW + Italian speed tray VARVEL.
Total capacity is / 0.75 / kW / 380 / V / 50 – 60 / Hz

 

Extruder AMERICAN EXTRUSION:

Production capacity is from / 175 / to / 200 / kg per hour depending on the shape of the grain required.
The main carrier is made of thermally coated steel in the latest furnaces and equipped with standard steel legs.
The approximate weight of the extruder is / 1200 / kg.
It is fully insulated with / 304 stainless steel / outer layer for easy cleaning.
The speed tray is made of the finest metals that can withstand the pressure of long working hours Model American Extrusion.
The speed tray is designed to operate continuously 24/7.
Rollmans and bearings are Swedish and Japanese industry, SKF brand.
Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).
It is equipped with a main helix to feed the material pressure helix controlled by the LS brand inverter.
The helix feeder is equipped with an Italian speed tray VARVEL brand and an Italian or Turkish engine.
Compression helix engine capacity is / 50 / hp / 37 / kW made in Italy, copper wire coils.
The main engine structure is made of cast iron.
All extruders are electronically controlled by 3 LS inverters.
The length of a piece of chips is controlled by an electronically variable speed knife inverter  LS brand.
It is equipped with an electronically controlled heater – a Korean thermometer – AUTONICS  brand.
The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion.
The extruder is equipped with a cooling mechanism by compressed air – Italian model.
All extruder operations are controlled by a main control panel with a special hot venting system made of / 304 stainless steel / with wheels for easy movement.
The control panel is tightly isolated for preventing dust from entering.
The external control panel is independent of the extruder structure with three ventilation filters and three cooling fans.
The control panel is equipped with a 12-inch colour touch screen LS with three languages on demand to fully control the mechanism of the line of chips.
The line is programmed to read faults if found automatically by text messages displayed on the touch screen.
The touch screen has / 99 /automatic storable softwares.
Attached with the control panel is a detailed power scheme.
Total capacity is/ 37 / kW / 380 / V  / 50 – 60 / Hz.

 

Air-current-based conveyor:

Carries material from the bottom part of the extruder to the dryer, made of / stainless steel 304 /, easy to install and clean.

Dryer:

A cylinder made of / stainless steel 304 / with a diameter of / 85 / cm and length of  /400 / cm.
The drying is done by heat (heat source is gas or electric radiators as required).
The dryer is covered with two layers of stainless steel, with thermal insulator between them to reduce heat loss and save energy as much as possible.
Equipped with a mechanism to remove the impurities that may result from the dryer rotation and the product friction.
A Turkish / 1  / HP motor brand YILMAZ.
An electrical panel with all necessary protection elements, all the parts are from French SCHNEIDER brand.
The speed of the dryer is electronically controlled (inverter).

Seasoning with the mechanism of flavoring.

The seasoning or flavoring device is American Extrusion.
It is a cylinder made of food grade / stainless steel 304 / – outer diameter is / 85 /cm.
Engine is /2 / hp – Italian or Turkish manufacture + speed tray Italian brand VARVEL.
The seasoning speed is controlled electronically inverter / 1.5 / kW – LS brand.
The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor and also to obtain the best result of the homogeneous flavoring by the process of rotating the pieces of chips slowly and homogeneously during the spray of flavor.
It is equipped with a flavor sprayer – an advanced American model which can be calibrated.
It is equipped with a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.
It is equipped with wheels for easy movement and cleaning.
It can automatically calibrate the sloping to control the time the chips pass inside.
Total capacity is / 4 /kW / 380 / V / 50 – 60 / Hz.

Oil and flavor mixing set:

Number of mixers is / 2 /.
They are made of food grade / stainless steel 304/.
The capacity of each mixer is /200/ kg.
It is made double-jacketed for indirect heating of oil.
Mixers are installed on a solid base made of  /304  stainless steel /.
The base is fitted with wheels for easy movement and cleaning.
The oil mixer floor is designed in concave form for easy cleaning.
All engines are made in Italy or Turkey + Italian speed trays VARVEL Brand.
The set is equipped with a  / 304 stainless steel / control panel.
The set is equipped with a PLC control system to regulate the mixing process accurately and control the amount of flavor added to the pieces of chips.
The set is equipped with a touch screen control with / 3 / languages on demand with the possibility of storing many programs.
The set is equipped with  / 2 / thermometers to monitor hot water temperature in the mixers.
Each mixer has an indicator to indicate the level of hot water inside.
Heater capacity is / 8 / kw / 220 / volts.
Engine capacity is / 1.5 / kW / 380 / V  /50 – 60 / Hz.

Flavoring pump.

It is an American model, American Extrusion.
The structure of the pump is made of solid European aluminum.
The pump is installed on a carrier platform made of / 304 stainless steel / with wheels.
The operating system is suction and alternating pumping (American technology to provide flavor consumption).
Is an electrical engine with a speed tray, capacity / 0.75 kw /, Italian or Turkish industry + speed tray VARVEL Brand, made in Italy attached to a solid European aluminum pump.
The connection is done by coupling rubber for easy maintenance and cleaning.
It is equipped with silicone food hose – made in Spain.
The amount of flavor or taste is controlled electronically by the LS Brand inverter.
Total capacity is / 0.75 / kW  /380 / V  / 50 – 60 / Hz


Specifications
Model LC175-S
Production Type Corn Ships
Production Capacity 200 kg/h
Stages 9 stages
Motors 11 motors
Power Requirement 62 k.w
Electricity 380v, 50 Hz
Dimensions
Length (m) 9.5
Width (m) 3.5
Height (m) 3.3
Quality & Certifications
Quality Assurance ISO 9001, ISO 14001, ISO 18001
CE Certified yes

Dimensions



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Office Zirve Call +90 342 999 49 58

@zirveextrusion

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