Zirve Extrusion

CORN CHIPS PRODUCTION LINES LC403

Corn Chips Production Line With Three Layers Hot Air Drying Oven Model: LC403
produces more than 40 shapes of Chips Capacity 400 kg / hr
LC403 Corn Chips Production Line consists of the following parts:
  1. Corn-moisturizing mixer  (Capacity 300 kg) Qu 2.
  2. Helix feeder Qu2 .
  3. Extruder (detonation and forming head) with an automatic feeder Qu2 .
  4. Conveyor that transfers the product from the Extruder to the oven.
  5. Oven for drying and roasting on Hot air (3 layers).
  6. Seasoning drum with a flavor-coating mechanism.
  7. Two flavor and oil mixers.
  8. American model flavor pump.

Technical specifications of the line:
1 – Mixer of corn moisturizing

The mixer capacity is / 300 / kg.
It is made of food grade/ stainless steel 304 / thickness / 2 / mm.
It is equipped with / 4 /hp / 3 / kW engine made in Italy or Turkey.
It is equipped with a standard discharge slot.
It is equipped with a slot for cleaning and monitoring and for indicating the level of materials inside.
It is equipped with mechanical protection for preventing the worker’s hand from entering into the mixer (metal mesh).
It is equipped with a magnetic mechanism to remove the metal impurities, if found inside the corn.
Total capacity is / 3 / kW / 380 /  V / 50 – 60 / Hz

2 – The helix feeder of the extruder

It is composed of tank capacity / 75 / kg approximately.
It is made of food grade / stainless steel 304 / /2 /mm thickness.
It is equipped with a bottom slot for cleaning.
The material is fed to the extruder automatically.
It is equipped with mechanical protection for preventing the worker’s hand from entering into the mixer (metal mesh).
It is equipped with a magnetic mechanism to remove the metal impurities, if found inside the corn.
Engine is Italian or Turkish, capacity / 0.75 / kW + Italian speed tray VARVEL.
Total capacity is / 0.75 / kW / 380 / V / 50 – 60 / Hz

3 – Extruder AMERICAN EXTRUSION

Production capacity is from / 200 / to / 230 / kg per hour depending on the shape of the grain required.
The main carrier is made of thermally coated steel in the latest furnaces and equipped with standard steel legs.
The approximate weight of the extruder is / 1200 / kg.
It is fully insulated with / 304 stainless steel / outer layer for easy cleaning.
The speed tray is made of the finest metals that can withstand the pressure of long working hours Model American Extrusion.
The speed tray is designed to operate continuously 24/7.
Rollmans and bearings are Swedish and Japanese industry, SKF brand.
Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).
It is equipped with a main helix to feed the material pressure helix controlled by the LS brand inverter.
The helix feeder is equipped with an Italian speed tray VARVEL brand and an Italian or Turkish engine.
Compression helix engine capacity is / 50 / hp / 37 / kW made in Italy, copper wire coils.
The main engine structure is made of cast iron.
All extruders are electronically controlled by 3 LS inverters.
The length of a piece of chips is controlled by an electronically variable speed knife inverter  LS brand.
It is equipped with an electronically controlled heater – a Korean thermometer – AUTONICS  brand.
The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion.
The extruder is equipped with a cooling mechanism by compressed air – Italian model.
All extruder operations are controlled by a main control panel with a special hot venting system made of / 304 stainless steel / with wheels for easy movement.
The control panel is tightly isolated for preventing dust from entering.
The external control panel is independent of the extruder structure with three ventilation filters and three cooling fans.
The control panel is equipped with a 12-inch colour touch screen LS with three languages on demand to fully control the mechanism of the line of chips.
The line is programmed to read faults if found automatically by text messages displayed on the touch screen.
The touch screen has / 99 /automatic storable softwares.
Attached with the control panel is a detailed power scheme.
Total capacity is/ 37 / kW / 380 / V  / 50 – 60 / Hz.

4- Conveyor

The conveyor is made of food grade / stainless steel 304 /.
It is equipped with wheels for easy movement and cleaning.
The conveyor belt is made of PVC or food plastic to transport material from extruder to oven.
It is equipped with slots for cleaning.
It is equipped with automatic cleaning brushes.
It is equipped with / 1.5 /  hp engine made in Italy or Turkey with an Italian speed tray VARVEL Brand.
Total capacity is / 4 / kW / 380 / V / 50 – 60 / Hz.

5 – Oven for drying and roasting on Hot air (3 layers)

Roasting oven for roasting and grilling using hot air (American Extrusion System).
Can be equipped to operate on diesel or gas LPG or electricity as required
Contains three metal conveyor belts positioned above each other in the form of floors so that the materials move from the top floor to the middle and then to the bottom.
/ 1 /meter metal mesh, made of / stainless steel 304 / .
Closed-circuit airflow system with continuous push and pull system.
The air is pumped into each of the three layers.
Turkish turbofan engine with / 3 /horsepower.
The engine is a Turkish engine with a capacity of / 3 / horsepower.
Two air drag motors with / 1 / horsepower.
Security system with voice alarms.
The structure is made of thermally coated iron and is coated with / stainless steel 304/  stainless steel plates thickness of / 1 / mm.
With a built-in fire house with a / 170 / -kilo calorie Italian-made ECOFLAM.
It is equipped with precise and programmable heat hours.
The electrical control panel is independent of the oven and has a touch screen control.
Inverter is the Korean LS brand to control the speed of the floor belts.
all The electrical part  is French Schneider brand.

6 – Seasoning with the mechanism of flavoring

The seasoning or flavoring device is American Extrusion.
It is a cylinder made of food grade / stainless steel 304 / – outer diameter is / 85 /cm.
Engine is /2 / hp – Italian or Turkish manufacture + speed tray Italian brand VARVEL.
The seasoning speed is controlled electronically inverter / 1.5 / kW – LS brand.
The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor and also to obtain the best result of the homogeneous flavoring by the process of rotating the pieces of chips slowly and homogeneously during the spray of flavor.
It is equipped with a flavor sprayer – an advanced American model which can be calibrated.
It is equipped with a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.
It is equipped with wheels for easy movement and cleaning.
It can automatically calibrate the sloping to control the time the chips pass inside.
Total capacity is / 4 /kW / 380 / V / 50 – 60 / Hz.

 

7 – Oil and flavor mixing set

Number of mixers is / 2 /.
They are made of food grade / stainless steel 304/.
The capacity of each mixer is /200/ kg.
It is made double-jacketed for indirect heating of oil.
Mixers are installed on a solid base made of  /304  stainless steel /.
The base is fitted with wheels for easy movement and cleaning.
The oil mixer floor is designed in concave form for easy cleaning.
All engines are made in Italy or Turkey + Italian speed trays VARVEL Brand.
The set is equipped with a  / 304 stainless steel / control panel.
The set is equipped with a PLC control system to regulate the mixing process accurately and control the amount of flavor added to the pieces of chips.
The set is equipped with a touch screen control with / 3 / languages on demand with the possibility of storing many programs.
The set is equipped with  / 2 / thermometers to monitor hot water temperature in the mixers.
Each mixer has an indicator to indicate the level of hot water inside.
Heater capacity is / 8 / kw / 220 / volts.
Engine capacity is / 1.5 / kW / 380 / V  /50 – 60 / Hz.

 

8 – Flavoring pump

It is an American model, American Extrusion.
The structure of the pump is made of solid European aluminum.
The pump is installed on a carrier platform made of / 304 stainless steel / with wheels.
The operating system is suction and alternating pumping (American technology to provide flavor consumption).
Is an electrical engine with a speed tray, capacity / 0.75 kw /, Italian or Turkish industry + speed tray VARVEL Brand, made in Italy attached to a solid European aluminum pump.
The connection is done by coupling rubber for easy maintenance and cleaning.
It is equipped with silicone food hose – made in Spain.
The amount of flavor or taste is controlled electronically by the LS Brand inverter.
Total capacity is / 0.75 / kW  /380 / V  / 50 – 60 / Hz.

Specifications
Model LC403
Production Type Corn Chips
Production Capacity350-400 kg/h
Stages9 stages
Motors 17 motors
Power Requirement 107 k.w
Electricity 380v, 50 Hz
Dimensions
Length 14.5 m
Width 6 m
Height 3.3 m
Quality & Certifications
International quality certificatesISO9001 , ISO14001, ISO18001
CE certification 2006/42/EC 2014/35/EU
Certificates of conformity to international standardsBUREAU VERITAS - SGS
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