NIKNAK CHIPS PRODUCTION LINE LC 350-CH

NIKNAK CHIPS PRODUCTION LINE LC 350-CH

NIKNAK CHIPS PRODUCTION LINE LC 350-CH consists of the following parts:

1. CORN MOISTRIZING MIXER
2. SPIRAL FEEDER
3. CONVEYOR
4. FRYER WITH ACCESSORIES
5. INITIAL OIL FILTER VIBRATOR
6. SEASSONING DRUM
7. THE SIEVE
8. ROTARY EXTRUDER 300 KG
9. SINGLE PASS DRYING OVEN
10. MAIN OIL FILTER VIBRATOR
11. PERFORATED CONVEYOR FOR FILTERING
12. FLAVORING DEVICE

Technical specifications of the line:

1 – CORN MOISTRIZING MIXER:

Function: mixing and moistening the corns Mixer
capacity: 300 kg
Made of : ( Stainless Steel 304)
(The Engine) :4 HP from company (GAMAK-TURKEY )
It is equipped with the following:
Water tank to control corn moisture with level indicator.
Standard discharge slot.
magnetic mechanism to remove the metal impurities, if found inside the corn.
Mechanical systems for safety and security.
Security and safety electrical equipment that insure stop working while cleaning and maintenance..

2 -SPIRAL FEEDER:

Function: transport material from the mixer to the extruder.
It is composed of tank capacity / 75 / kg.
Made of (Stainless Steel 304) thickness /2/.
(The Engine) : (GAMAK-TURKEY (.
Total capacity /0.75/ kw /380/ V /50 – 60 / Hz.
(Gearbox) : (VARVEL – ITALY).
It is equipped with the following:
A cleaning slot at the bottom.
Automatic protection system.
magnetic mechanism to remove the metal impurities.

3 -CONVEYOR:

Function: Transfer the material from the Extruder to the oven
Made of: (Stainless Steel 304) thickness 2
(The Engine) : (GAMAK- TURKEY)

4 –FRYER WITH ACCESSORIES:

Made of : (Steel Stainless 304)
Works on : ( LPG or DEISEL as Requested )
Fryer capacity: /400 / kg / 450 / liters of oil
(The Engine) : (GAMAK-TURKEY)
(Gearbox) :From company ( VARVEL-ITALY )
All electrical parts of the contactor, control switches and command of the (SCHNEIDER-FRANCE)
The temperature of the oil is controlled by a set-up automatic calibration timer made (AUTONICS-S KOREA)
• It is equipped with the following :
• Thick layer of European-made glass fiber to save temperature and save energy
• Electric lever to control the cleaning of the frying pan at the end of work, the engine capacity of / 1500 /W
• Ventilation vent to evaporate the steam from the oil directly connected to the main ventilation network in the factory
• Electric floater (English model) to control the oil compensation process automatically
• Pump for rotate filtering the oil, Production capacity /20/ cubic meters per hour Turkish industry German concession, Resistance to high temperatures
• Reparation oil pump made by (IBARA-ITALIAN) , Resistance to high temperatures
• Automatic cleaning mechanism for the pipes of the connections of frozen oil
• Automatic or manual Oil Circuit equipping
• Quick discharge holes to facilitate the washing and cleaning process
• Spanish air heaters quantity/36/ , distributed in groups and isolated from oil in closed tubes made of (stainless steel 304)
• Additional temperature watch for the protection and safety made (AUTONICS-S KOREA)

5 -INITIAL OIL FILTER VIBRATOR:

It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304)
Length / 125 /cm Width /60 / cm
It is equipped with the following:
Vibrator engine quantity /1/
Tank for filtered oil with automatic return mechanism to the pan

6 -:SEASSONING DRUM:

Function: mixing the chips grains with flavor and oil
Length : / 3 /m
outer diameter / 85 /cm.
Made of (stainless steel 304)
(The Engine ) : from company) GAMAK- TURKEY)
(Gearbox) : from company (VARVEL-ITALY)
The seasoning speed is controlled electronically by an inverter / 1.5 / kW – LS brand.
The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor
It can automatically calibrate the sloping to control the time of the chips that passes inside.
It is equipped with the following:
It is equipped with a flavor sprayer – an advanced American model which can be calibrated.
a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.
a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.

7 -:THE SIEVE:

Length / 200 / cm, diameter / 80 / cm, width / 100 / cm
drum made of stainless steel perforated, allowing the passage of unexploded corn beads and assembled in a secondary tank carried by a strong structure made of stainless-steel profile
Equipped for work and rotation quickly proportional to the blast head
Equipped with a rotary engine capacity of 1 hp Turkish industry GAMAK brand with a Gearbox from the Italian company VARVEL
The sieve is equipped with a cooling mechanism by compressed air model Italian
Total capacity / 37 / kW / 380 / V / 50 / Hz

8 -:ROTARY EXTRUDER 300 KG:

Function: Extruding corn and forming a kernel of KURKURE chips from ground corn particles by rubbing and pressing between two metal surfaces at a certain temperature and at a certain pressure whose intensity is controlled
Model: AMERICAN EXTRUSION Production capacity: 300 kg/h.
The chassis is made of thermally coated iron and covered with sheets of (Stainless Steel) thickness of 2 mm
The gearbox is made of the finest types (thermally coated)
The main engine (The Engine): From (GAMAK) company – TURKEY
Bearings from TIMKEN-AMERICA Company, Inhibitor + Oil from TIMKEN-AMERICA Company,
Invertor ) from the company (LS-KOREA). To control the speed of the main engine.
It is equipped with a tank for materials made of (Stainless Steel 304) with level monitoring sensors.
It is equipped with a heat heater whose temperature is controlled by a precise temperature clock.
The spirals are made of the finest metals and processed by the latest furnaces (vacuum oven).
The extruder is equipped with a cooling mechanism By means of compressed air AMWRICAN MODEL separate control panel equipped with ventilation holes and filters.

9 -:SINGLE PASS DRYING OVEN:

Function: roasting and drying the wet of chips corns completely, using hot air (American Extrusion System).
Production capacity: /200/ – /500/ kg.
It can operate on diesel or gas LPG or as required.
Made of: (Stainless Steel 304)
( The Engine ) : (GAMAK- TURKEY)
(Gearbox) : (VARVEL-ITALY)
(Burner) : ( ECOFLAM – ITALY )
(Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)
Length: /6 / m Width:/1.5/ m
The width of the conveyor line carrying the pieces of chips is / 1 / m. It is equipped with the following:
Automatic cleaning mechanism for the mesh bearing the pieces of chips .
(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips.
Automatic heat and programmable thermometers (quantity -2).
Heating chamber that can be dismantled and installed for maintenance.
It is made of (Stainless Steel304) and designed to withstand temperatures up to / 800 / degrees.

10 -MAIN OIL FILTER VIBRATOR:

Made of (Stainless Steel 304)
Length: /250/
Width: /80/
It is equipped with: Two Italian-made Vibrator engine lifetime guarantee
Tank for filtered oil with automatic return mechanism to the pan

11 -PERFORATED CONVEYOR FOR FILTERING:

Function: Compete drying for oil
Made of (Stainless Steel 304)
Length / 225 / cm
Width / 35 /cm
( The Engine ) Turkish half-horsepower engine
(Gearbox) : From (VARVEL-ITALY)
Gathering tank for filtered oil

12 -FLAVORING DEVICE: