GRILLED FRESH PELLET PRODUCTION LINE LPX400-E

GRILLED FRESH PELLET PRODUCTION LINE LPX400-E .

Equipped with a drying and roasting oven (3 layers) to obtain the highest quality of the product and Produce more than 10 Shapes of corn snacks with Capacity up to400 Kg/h

GRILLED FRESH PELLET PRODUCTION LINE LPX400-E consists of the following parts:

1. FLOUR MIXER .
2. FLOUR CONVEYOR .
3. TWIN SCREW EXTRUDER .
4. CUTTER MACHINE .
5. CONVEYOR .
6. OIL AND FLAVOR MIXER .
7. FLAVOR PUMP .
8. FLAVORING DEVICE .
9. BUGELS GRILLING OVEN .
10. BUGLES SEASSONING DRUM .
11. SMALL CONVEYOR .
12. CORN STICKS CUTTER (OPTION) .
13. Puncher .
14. Puncher 2 .

Technical specifications of the line:

1 -FLOUR MIXER :

Function: Mixing wheat flour, corn flour, water, and other additives.
Made of Stainless Steel 304.
Mixer capacity: 75 kg.
Equipped with a 4 horsepower motor with an integrated gearbox, 350 RPM, Yılmaz brand.
Easy to clean.

2 -FLOUR CONVEYOR:

It is a screw conveyor made of stainless steel 304.
Height: 300 cm.
The hopper has a capacity of 75 kg and is equipped with a cover and a water filling opening.
Equipped with a main motor of 1 horsepower and an Italian gearbox from Varvel.
Equipped with a material mixer motor to maintain the homogeneity of the flour mixture, with a power of 1 horsepower and an Italian gearbox from Varvel.
Equipped with cleaning openings for easy access to the screw and closure basket (in accordance with the specifications of the US Food and Drug Administration).
Equipped with a bottom discharge and cleaning opening with a safety sensor.

3 -TWIN SCREW EXTRUDER:

Double screw extruder French model
Equipped to work on all types of flour and grits (corn flour, wheat flour, oat flour…etc)
The main engine is from (GAMAK-TURKEY) company
Equipped with a gear box that can withstand the pressure of continuous work 24/7
The connection process between the motor and the extruder is done by a group consisting of four stages made of flanges
Equipped with an advanced and modern gearbox cooling system
Equipped with spirals made of the newest metals and processed in the latest vacuum furnaces
Equipped with three stages of extruder heating with the possibility of controlling each group in a stable way through special temperature clocks
Equipped with a main feeding tank with a stirrer to maintain the stability of the mixture before entering the extruder
Equipped with a feeding spiral with a software mechanism to control the speed (capacity of 1 horsepower) The electrical panel is independent, made of food chrome 304
All circuit breakers, switches and thermal protectors are from (Schneider)
Control inverters and drive motors from (LS-KOREA)
Equipped with clocks to monitor frequency, current and hertz
The outer structure has been coated with a layer of food chrome 30 C in order to preserve the elegance of the shape and ease of cleaning

4 – CUTTER MACHINE :

Function: Cutting dough into pellets.
Material: Made of chrome 304.
Features:
• Easy adjustment and calibration.
• Easy disassembly and cleaning.
• Can be equipped with custom-shaped molds.
• Equipped with an inverter device for speed control.
• Provided with cleaning brushes.

5 -CONVEYOR:

Function: Transfer the material from the Extruder to the oven
Made of: (Stainless Steel 304) thickness 2
(The Engine) : (GAMAK- TURKEY)

6 -OIL AND FLAVOR MIXER:

Number of mixers is / 1 /
Function: mixing oil and flavor and spraying it by the pump
The capacity of mixer is /200/ kg.
Made of (Stainless Steel 304) :
( The Engine ) : (GAMAK-TURKEY)
(Gearbox) : ( VARVEL-ITALY)
Shape: Concave cylindrical tank for easy cleaning
It is equipped with the following:
Double-jacketed for indirect heating.
Heat clock to control hot water temperature in blenders.
Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.
It is equipped with wheels for easy movement and cleaning.
The oil mixer floor is designed in concave form for easy cleaning.

7-FLAVOR PUMP:

Function: sucking the oil and flavor from the mixers and pump them into the flavoring machine
AMERICAN MODEL:
Made of: (Stainless Steel 304)
(Gearbox) : (VARVEL-ITALY)
It is equipped with the following
(Integrated Gearbox Motor) connected with a pump mad of .of solid European aluminum.
The connection is done by coupling rubber for easy maintenance and cleaning.
Silicone food hose – made in Spain.
The amount of flavor or taste is controlled electronically by control panel and inverter the (LS -KOREA)
Wheels and Carrier platform made of (Stainless Steel 304).

8 -FLAVORING DEVICE:

Function: Spraying the powder and distribute it completely on the chips grains
Made of (Stainless Steel 304)
(Gearbox) :from company (VARVEL-ITALY)
It is equipped with the following:
flavor mixing machine, the engine is half a horse
Horizontal helix to feed the flavor powder to the vibrator
The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder
Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege
Air filter mechanism enable to adjust and calibrate

9 -BUGELS GRILLING OVEN:

12 -CORN STICKS CUTTER (OPTION):

Material it is made of:(Stainless Steel 304)
The Engine: Equipped with three engines of Turkish origin
Production capacity: 160 kg/hour
The slicer is equipped with:
Equipped with an electrical control panel containing all the necessary protections and breakers from the company: (SCHNEIDER-FRANCE)
Equipped with wheels for easy movement.

13 -Puncher:

Material: Stainless Steel 304
Function: Perforating the pellet dough
Easy to adjust and calibrate
Easy to disassemble and clean

14 -Puncher2: