Zirve Extrusion

CORNFLAKES PRODUCTION LINE FLAKES200

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Cornflakes Production Line Model : FLAKES 200,  produces 10 shapes of Breakfast Cereals Capacity 200 kg / hr

Flakes 200 Cornflakes Production Line consists of the following parts:

  1. Corn-moisturizing mixer (Capacity 300 kg).
  2. Helix feeder.
  3. Extruder (detonation and forming head) with an automatic feeder.
  4. Conveyor that transfers the product from the extruder to the oven.
  5. Drying and Roasting Oven.Qu2
  6. Conveyor of liquid sugar and flavoring with stirring mechanism.
  7. Mixers cooking liquid sugar and flavor.
  8. American Model Flavor Pump.

Technical specifications of the line:

Mixer of corn moisturizing:

The mixer capacity is / 300 / kg.
It is made of food grade/ stainless steel 304 / thickness / 2 / mm.
It is equipped with / 4 /hp / 3 / kW engine made in Italy or Turkey.
It is equipped with a standard discharge slot.
It is equipped with a slot for cleaning and monitoring and for indicating the level of materials inside.
It is equipped with mechanical protection for preventing the worker’s hand from entering into the mixer (metal mesh).
It is equipped with a magnetic mechanism to remove the metal impurities, if found inside the corn.
Total capacity is / 3 / kW / 380 /  V / 50 – 60 / Hz

 

The helix feeder of the extruder:

It is composed of tank capacity / 75 / kg approximately.
It is made of food grade / stainless steel 304 / /2 /mm thickness.
It is equipped with a bottom slot for cleaning.
The material is fed to the extruder automatically.
It is equipped with mechanical protection for preventing the worker’s hand from entering into the mixer (metal mesh).
It is equipped with a magnetic mechanism to remove the metal impurities, if found inside the corn.
Engine is Italian or Turkish, capacity 0.75 kW + Italian speed tray VARVEL.
Total capacity is / 0.75 / kW / 380 / V / 50 – 60 / Hz

 

Extruder AMERICAN EXTRUSION:

Production capacity is from / 175 / to / 200 / kg per hour depending on the shape of the grain required.
The main carrier is made of thermally coated steel in the latest furnaces and equipped with standard steel legs.
The approximate weight of the extruder is / 1200 / kg.
It is fully insulated with / 304 stainless steel / outer layer for easy cleaning.
The speed tray is made of the finest metals that can withstand the pressure of long working hours Model American Extrusion.
The speed tray is designed to operate continuously 24/7.
Rollmans and bearings are Swedish and Japanese industry, SKF brand.
Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).
It is equipped with a main helix to feed the material pressure helix controlled by the LS brand inverter.
The helix feeder is equipped with an Italian speed tray VARVEL brand and an Italian or Turkish engine.
Compression helix engine capacity is / 50 / hp / 37 / kW made in Italy, copper wire coils.
The main engine structure is made of cast iron.
All extruders are electronically controlled by 3 LS inverters.
The length of a piece of chips is controlled by an electronically variable speed knife inverter  LS brand.
It is equipped with an electronically controlled heater – a Korean thermometer – AUTONICS  brand.
The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion.
The extruder is equipped with a cooling mechanism by compressed air – Italian model.
All extruder operations are controlled by a main control panel with a special hot venting system made of / 304 stainless steel / with wheels for easy movement.
The control panel is tightly isolated for preventing dust from entering.
The external control panel is independent of the extruder structure with three ventilation filters and three cooling fans.
The control panel is equipped with a 12-inch color touch screen LS with three languages on demand to fully control the mechanism of the line of chips.
The line is programmed to read faults if found automatically by text messages displayed on the touch screen.
The touch screen has / 99 /automatic storable software’s.
Attached with the control panel is a detailed power scheme.
Total capacity is/ 37 / kW / 380 / V  / 50 – 60 / Hz.

 

Conveyor:

The conveyor is made of food grade / stainless steel 304 /.
It is equipped with wheels for easy movement and cleaning.
The conveyor belt is made of PVC or food plastic to transport material from extruder to oven.
It is equipped with slots for cleaning.
It is equipped with automatic cleaning brushes.
It is equipped with / 1.5 /  hp engine made in Italy or Turkey with an Italian speed tray VARVEL Brand.
Total capacity is / 4 / kW / 380 / V / 50 – 60 / Hz.

Drying and roasting oven:

It is a drying and roasting oven – American hot air system – American Extrusion.
The production capacity is / 200 / to / 400 / kg per hour with a maximum roasting temperature of / 200 / degrees.
The moisture of the finished product of the pieces of chips is on request from/ 0 / to / 5 /%.
It works on diesel or natural gas LPG as per request.
The outer structure of the oven is made of / 304  stainless steel /.
Oven length is/ 6 / m.
Oven width is / 1.5 /m.
The width of the conveyor line carrying the pieces of chips is / 1 / m.
The number of roasting stages is / 1 / and can be supplied as per request.
The mesh is made of / 304 stainless steel /.
The oven is equipped with an automatic cleaning mechanism for the mesh bearing the pieces of chips.
The oven is equipped with an  LS  inverter to control the speed of the mesh bearing the pieces of chips.
The oven is equipped with automatic heat and programmable thermometers /-2 /thermometers.
The oven is equipped with a built-in heating chamber that can be dismantled and installed for maintenance. It is made of / Stainless Steel 304 / and steel designed to withstand temperatures up to / 800 / degrees.
The heating chamber is supplied with an Italian burner Baltur or Riello – 2019 model.
All electric parts are SCHNEIDER French brand and Korean LS.
The main speed tray is Italian VARVEL Brand , the engine is Italian or Turkish – excellent quality.
The oven was completely insulated with a layer of glass fiber, thickness of / 12 / cm from all sides.
It is equipped with a mechanism of distribution of air from the top and bottom with the mechanism of rotating from the sides.
It is equipped with a hot air pump fan with / 3 / hp engine – excellent Italian or Turkish industry.
It is equipped with a suction and air circulation fan with / 3 /hp engine – Excellent Italian or Turkish industry.
It is equipped with a separate control panel that can be dismantled and installed for easy charging and cleaning.
It is equipped with a touch screen with an automatic fault reading system through text messages.
The rotation of hot air pump fans is controlled and circulated by the Korean LS inverter.
Total capacity is / 4 / kW / 380 / V / 50 – 60 / Hz.

.

Conveyor of liquid sugar and flavoring with stirring mechanism:

Perforated conveyor made of / stainless steel 304 / wire width 100 cm
The transmission speed is electronically controlled by / 1.5 / kW ( Inverter )LS.
Equipped with a automatic arm to automatically move and rotate the cornflakes beads. Adjustable and calibrated on request
The process of moving the Corn Flex beads is performed slowly and smoothly during the coating of the flavor.
The flavor and speed control are pumped into the electronic form (inverter) of the LS brand.
It is equipped with special flavor sprinklers for automatic liquid sugar programmed to coat all Corn Flakes in a homogeneous manner with sugar and flavor.
Equipped with wheels for easy stirring and cleaning.
Engine capacity / 1.5 / kW Turkish manufacture GAMAK  brand with Italian speed tray VARVEL brand.
The total capacity is / 1.5 / kW / 380 / V  / 50 / Hz

Mixers cooking liquid sugar and flavor:

Made of / stainless steel 304 /.
The mixer capacity is approximately / 200 / liters.
Double-jacketed for indirect heating.
Flavor mixers are attached to the pump on a single chassis made of thermally coated iron and chrome-plated.
Equipped with wheels for easy movement and cleaning.
Turkish industrial engines GAMAK  brand + Italian speed tray VARVEL brand..
It is equipped with a heat clock to control hot water temperature in blenders.
Equipped with an indication of the level of hot water inside.
The heaters are / 8 / kW / 220 / V  / 50 / Hz
The power of the engines is / 1.5 / kW / 380 / V/ 50 / Hz

Flavoring pump.

It is an American model, American Extrusion.
The structure of the pump is made of solid European aluminum.
The pump is installed on a carrier platform made of / 304 stainless steel / with wheels.
The operating system is suction and alternating pumping (American technology to provide flavor consumption).
Is an electrical engine with a speed tray, capacity / 0.75 kw /, Italian or Turkish industry + speed tray VARVEL Brand, made in Italy attached to a solid European aluminum pump.
The connection is done by coupling rubber for easy maintenance and cleaning.
It is equipped with silicone food hose – made in Spain.
The amount of flavor or taste is controlled electronically by the LS Brand inverter.
Total capacity is / 0.75 / kW  /380 / V  / 50 – 60 / Hz.

Specifications
Model Flakes 200
Production Type Corn Flakes
Production Capacity 200kg/h
Stages 9 stages
Motors 16 motors
Power Requirement (Gas or Diesel ) 70 k.w
Electricity 380v, 50 Hz
Dimensions
Length (m) 18
Width (m) 8
Height (m) 3.3
Quality & Certifications
Quality Assurance ISO 9001, ISO 14001, ISO 18001
CE Certified yes

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+90 530 148 56 65

Office Zirve Call +90 342 999 49 58

@zirveextrusion

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