NIKNAK CHIPS PRODUCTION LINE CH300-E

NIKNAK CHIPS PRODUCTION LINE CH300-E .

Equipped with Single Layer Hot Air Drying Oven and High Capacity up to 300 Kg/h With its high production capacity, this line is suitable for large projects

NIKNAK CHIPS PRODUCTION LINE CH300-E consists of the following parts:

1. CORN MOISTRIZING MIXER
2. SPIRAL FEEDER
3. ROTARY EXTRUDER 300 KG
4. THE SIEVE
5. CONVEYOR
6. SINGLE PASS DRYING OVEN
7. SEASSONING DRUM
8. OIL AND FLAVOR MIXING SET
9. FLAVOR PUMP

Technical specifications of the line:

1 – CORN MOISTRIZING MIXER:

Function: mixing and moistening the corns Mixer
capacity: 300 kg
Made of : ( Stainless Steel 304)
(The Engine) :4 HP from company (GAMAK-TURKEY )
It is equipped with the following:
Water tank to control corn moisture with level indicator.
Standard discharge slot.
magnetic mechanism to remove the metal impurities, if found inside the corn.
Mechanical systems for safety and security.
Security and safety electrical equipment that insure stop working while cleaning and maintenance..

2 –SPIRAL FEEDER:

Function: transport material from the mixer to the extruder.
It is composed of tank capacity / 75 / kg.
Made of (Stainless Steel 304) thickness /2/.
(The Engine) : (GAMAK-TURKEY (.
Total capacity /0.75/ kw /380/ V /50 – 60 / Hz.
(Gearbox) : (VARVEL – ITALY).
It is equipped with the following:
A cleaning slot at the bottom.
Automatic protection system.
magnetic mechanism to remove the metal impurities.

3 -:ROTARY EXTRUDER 300 KG:

Function: Extruding corn and forming a kernel of KURKURE chips from ground corn particles by rubbing and pressing between two metal surfaces at a certain temperature and at a certain pressure whose intensity is controlled
Model: AMERICAN EXTRUSION Production capacity: 300 kg/h.
The chassis is made of thermally coated iron and covered with sheets of (Stainless Steel) thickness of 2 mm
The gearbox is made of the finest types (thermally coated)
The main engine (The Engine): From (GAMAK) company – TURKEY
Bearings from TIMKEN-AMERICA Company, Inhibitor + Oil from TIMKEN-AMERICA Company,
Invertor ) from the company (LS-KOREA). To control the speed of the main engine.
It is equipped with a tank for materials made of (Stainless Steel 304) with level monitoring sensors.
It is equipped with a heat heater whose temperature is controlled by a precise temperature clock.
The spirals are made of the finest metals and processed by the latest furnaces (vacuum oven).
The extruder is equipped with a cooling mechanism By means of compressed air AMWRICAN MODEL separate control panel equipped with ventilation holes and filters.

4 -:THE SIEVE:

Length / 200 / cm, diameter / 80 / cm, width / 100 / cm
drum made of stainless steel perforated, allowing the passage of unexploded corn beads and assembled in a secondary tank carried by a strong structure made of stainless-steel profile
Equipped for work and rotation quickly proportional to the blast head
Equipped with a rotary engine capacity of 1 hp Turkish industry GAMAK brand with a Gearbox from the Italian company VARVEL
The sieve is equipped with a cooling mechanism by compressed air model Italian
Total capacity / 37 / kW / 380 / V / 50 / Hz

5 –CONVEYOR:

Function: Transfer the material from the Extruder to the oven
Made of: (Stainless Steel 304) thickness 2
(The Engine) : (GAMAK- TURKEY)

6 -:SINGLE PASS DRYING OVEN:

Function: roasting and drying the wet of chips corns completely, using hot air (American Extrusion System).
Production capacity: /200/ – /500/ kg.
It can operate on diesel or gas LPG or as required.
Made of: (Stainless Steel 304)
( The Engine ) : (GAMAK- TURKEY)
(Gearbox) : (VARVEL-ITALY)
(Burner) : ( ECOFLAM – ITALY )
(Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)
Length: /6 / m Width:/1.5/ m
The width of the conveyor line carrying the pieces of chips is / 1 / m. It is equipped with the following:
Automatic cleaning mechanism for the mesh bearing the pieces of chips .
(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips.
Automatic heat and programmable thermometers (quantity -2).
Heating chamber that can be dismantled and installed for maintenance.
It is made of (Stainless Steel304) and designed to withstand temperatures up to / 800 / degrees.

7 -:SEASSONING DRUM:

Function: mixing the chips grains with flavor and oil
Length : / 3 /m
outer diameter / 85 /cm.
Made of (stainless steel 304)
(The Engine ) : from company) GAMAK- TURKEY)
(Gearbox) : from company (VARVEL-ITALY)
The seasoning speed is controlled electronically by an inverter / 1.5 / kW – LS brand.
The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor
It can automatically calibrate the sloping to control the time of the chips that passes inside.
It is equipped with the following:
It is equipped with a flavor sprayer – an advanced American model which can be calibrated.
a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.
a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.

8 –OIL AND FLAVOR MIXING SET:

Function: mixing oil and flavor and spraying it by the pump
The capacity of each mixer is /200/ kg.
Made of (Stainless Steel 304) :
( The Engine ) : (GAMAK-TURKEY)
(Gearbox) : ( VARVEL-ITALY)
Shape: Concave cylindrical tank for easy cleaning
It is equipped with the following:
Double-jacketed for indirect heating.
Heat clock to control hot water temperature in blenders.
Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.
It is equipped with wheels for easy movement and cleaning.
The oil mixer floor is designed in concave form for easy cleaning.

9 -FLAVOR PUMP:

Function: sucking the oil and flavor from the mixers and pump them into the flavoring machine
AMERICAN MODEL:
Made of: (Stainless Steel 304)
(Gearbox) : (VARVEL-ITALY)
It is equipped with the following
(Integrated Gearbox Motor) connected with a pump mad of .of solid European aluminum.
The connection is done by coupling rubber for easy maintenance and cleaning.
Silicone food hose – made in Spain.
The amount of flavor or taste is controlled electronically by control panel and inverter the (LS -KOREA)
Wheels and Carrier platform made of (Stainless Steel 304).