PELLET CHIPS PRODUCTION LINE LP500

 PELLET CHIPS PRODUCTION LINE LP500 .

Equipped with modern and advanced oil filtration and purification systems and Equipped with the latest flavoring systems to ensure a high quality product with Capacity up to 500 Kg/h

PELLET CHIPS PRODUCTION LINE LP500 consists of the following parts:

1.  FEEDING CONVEYOR .
2.  PELLET FEEDER .
3. FRYER WITH ACCESSORIES .
4.  INITIAL OIL FILTER VIBRATOR .
5. MAIN OIL FILTER VIBRATOR .
6. PERFORATED CONVEYOR FOR FILTERING .
7. SEASSONING DRUM .
8. FLAVORING DEVICE .
9. CONVEYOR .

Technical specifications of the line:

1 – FEEDING CONVEYOR :

Made of (Stainless Steel 304)

(The Engine) Capacity: /750/KW (GAMAK-TURKEY)

(Gearbox) from company (VARVEL-ITALY)

The belt is made of food poly-amide

Designed to resist water for washing and cleaning

2 – PELLET FEEDER   :

Made of: (Steel Stainless 304)

Function: Controls the flow of materials to the frying pan Feeder capacity: 125/kg

It is equipped with the following:

variable speed vibrator Turkish made, Belgian privilege

Magnetic mechanism to remove the metal impurities before the process of loading the pellet to the fryer pan

The tank is equipped with level indicator. (SICK – GERMAN)

3 – FRYER WITH ACCESSORIES  :

Made of : (Steel Stainless 304)

Works on : ( LPG or DEISEL as Requested )

Fryer capacity: /400 / kg / 450 / liters of oil

(The Engine) : (GAMAK-TURKEY)

(Gearbox) :From company ( VARVEL-ITALY )

All electrical parts of the contactor, control switches and command of the (SCHNEIDER-FRANCE)

The temperature of the oil is controlled by a set-up automatic calibration timer made (AUTONICS-S KOREA)

• It is equipped with the following :
• Thick layer of European-made glass fiber to save temperature and save energy
• Electric lever to control the cleaning of the frying pan at the end of work, the engine capacity of / 1500 /W
• Ventilation vent to evaporate the steam from the oil directly connected to the main ventilation network in the factory
• Electric floater (English model) to control the oil compensation process automatically
• Pump for rotate filtering the oil, Production capacity /20/ cubic meters per hour Turkish industry German concession, Resistance to high temperatures
• Reparation oil pump made by (IBARA-ITALIAN) , Resistance to high temperatures
• Automatic cleaning mechanism for the pipes of the connections of frozen oil
• Automatic or manual Oil Circuit equipping
• Quick discharge holes to facilitate the washing and cleaning process
• Spanish air heaters quantity/36/ , distributed in groups and isolated from oil in closed tubes made of (stainless steel 304)
• Additional temperature watch for the protection and safety made (AUTONICS-S KOREA)

4 – INITIAL OIL FILTER VIBRATOR  :

It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304)

Length / 125 /cm Width /60 / cm

It is equipped with the following:

Vibrator engine quantity /1/

Tank for filtered oil with automatic return mechanism to the pan

5 – MAIN OIL FILTER VIBRATOR  :

Made of (Stainless Steel 304)

Length: /250/

Width: /80/

It is equipped with: Two Italian-made Vibrator engine lifetime guarantee

Tank for filtered oil with automatic return mechanism to the pan

6 – PERFORATED CONVEYOR FOR FILTERING  :

Function: Compete drying for oil

Made of (Stainless Steel 304)

Length / 225 / cm

Width / 35 /cm

( The Engine ) Turkish half-horsepower engine

(Gearbox) : From (VARVEL-ITALY)

Gathering tank for filtered oil

7 – SEASSONING DRUM :

Function: mixing the chips grains with flavor and oil

Length : / 3 /m

outer diameter / 85 /cm.

Made of (stainless steel 304)

(The Engine ) : from company) GAMAK- TURKEY)
(Gearbox) : from company (VARVEL-ITALY)

The seasoning speed is controlled electronically by an inverter / 1.5 / kW – LS brand.

The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor

It can automatically calibrate the sloping to control the time of the chips that passes inside.

It is equipped with the following:

It is equipped with a flavor sprayer – an advanced American model which can be calibrated.

a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.

a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.

8 – FLAVORING DEVICE :

Function: Spraying the powder and distribute it completely on the chips grains

Made of (Stainless Steel 304)

(Gearbox) :from company (VARVEL-ITALY)

It is equipped with the following:

flavor mixing machine, the engine is half a horse

Horizontal helix to feed the flavor powder to the vibrator

The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder

Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege

Air filter mechanism enable to adjust and calibrate

9 – CONVEYOR :

Function: Transfer the material from the Extruder to the oven

Made of: (Stainless Steel 304) thickness 2

(The Engine) : (GAMAK- TURKEY)