STUFFED CORN CHIPS PRODUCTION LINE LCK160

Function: mixing and moistening the corns Mixer

capacity: 300 kg

Made of : ( Stainless Steel 304)

(The Engine) :4 HP from company (GAMAK-TURKEY )

It is equipped with the following:

Water tank to control corn moisture with level indicator.

Standard discharge slot.

magnetic mechanism to remove the metal impurities, if found inside the corn.

Mechanical systems for safety and security.

Security and safety electrical equipment that insure stop working while cleaning and maintenance..

2 – SPIRAL FEEDER  :

Function: transport material from the mixer to the extruder.
It is composed of tank capacity / 75 / kg.
Made of (Stainless Steel 304) thickness /2/.
(The Engine) : (GAMAK-TURKEY (.
Total capacity /0.75/ kw /380/ V /50 – 60 / Hz.

(Gearbox) : (VARVEL – ITALY).

It is equipped with the following:

A cleaning slot at the bottom.

Automatic protection system.

magnetic mechanism to remove the metal impurities.

3 – STUFFED EXTRUDER  :

Model: AMERICAN EXTRUSION

Production capacity is from / 125-160/ kg per hour

The structure is made of thermally coated iron and covered with plates made of (Stainless Steel) thickness 2 mm

(Bearings) from company (SKF-SWEDEN)

(Inhibitor) from company (SKF-SWEDEN)

( The Engine ) from company NERIMOTORI-ITALY

(Invertor) from company (LS-S KOREA) to control the speed of the main engine

It is equipped with a main helix to feed the material pressure helix controlled by inverter from company (LS-S KOREA)

All extruders are electronically controlled by 3 (inverters) from company (LS-S KOREA)

All extruder operations are controlled by a main control panel with a special hot venting system made of (Stainless Steel) with wheels for easy movement

Multi-speed cutter to control the chips length with a (Korean – inverter LS) brand

Stuffing and injecting mechanism of cream inside the grain of chips, enable to adjust by Invertor for the quantity by Invertor devices (LS-S KOREA)

Equipped with a Turkish heater that control the temperature by a precise temperature clock from a company (AUTONICS-S KOREA)

Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).

The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion ITALYAN Model

4 – CHOCOLATE COOKING TANK  :

Function: grinding the chocolate

The mixer is made of double jacket and the heating process is done by hot water that heated by electric heaters
Made of (stainless Steel 304)
(The Engine) 10 /HP/ (GAMAK-TURKEY)
/8/mm internal thickness
/4/mm external thickness
/15/mm internal floor thickness.

It is equipped with:

Speed pump to rotate the water in the double jacket.

Legs made with (stainless steel 304) , height /35/cm

Heater device electronically controlled by heater thermostat.

Pump to rotate the chocolate up to down to make the grinding quality better, equipped with double jacket for the rotation of the hot water

Pump made of (Stainless Steel 304)

Metal balls located inside the blender to grind the chocolate, weight /250kg/ , diameter /7-8mm/

Control panel for turning ON / OFF and temperature control, made of (Stainless Steel 304)

5 – BUTTER MELTING TANK  :

The mixer is made of double jacket and the heating process is done by hot water that heated by electric heaters
Made of (stainless Steel 304)
(The Engine) 2 /HP/ GAMAK-TURKEY)
/4/mm internal thickness
/4/mm external thickness
/4/mm internal floor thickness.

It is equipped with the following:

speed pump to rotate the water the double jacket

Legs made of (Stainless Steel 304) Height /35/

Electric heaters control the temperature electronically.

All the pipes related to the pump are made of (Stainless Steel 304)

Electrical panel made of (Stainless Steel 304)

Control panel for turning ON / OFF and temperature control, made of (Stainless Steel 304)

6 – STUFFING MIXER TANK  :

The mixer is made of double jacket and the heating process is done by hot water that heated by electric heaters
Made of (stainless Steel 304)
(The Engine) 3 /HP/ from company (GAMAK-TURKEY)
/4/mm internal thickness
/4/mm external thickness
/6/mm internal floor thickness.

It is equipped with the following:

speed pump to rotate the water the double jacket

Legs made of (Stainless Steel 304) Height /35/

Electric heaters control the temperature electronically.

All the pipes related to the pump are made of (Stainless Steel 304)

Electrical panel made of (Stainless Steel 304)

7 – COOLING CONVEYOR  :

Cooling belt made of stainless steel and equipped with fans to cooling the chips before packaging.

Made of European PVC or polyamide-weather resistant.

Provider with fan on the top of belt to cooling the product.

All switches and contactors European industry brand (Schneider).

All inverters LS brand (Korea).